ࡱ> _ 6Ibjbjzyzy ;6b6b@ ! ! ! ! !4!4!4!8l!T!4!g0"x#(###$%$%$MB  !c'$$c'c' ! !##4!'.'.'.c' !# !#5N'.c''.'.:3|4#95ɕu(j4 570g4 (4 !4,%L&6'.J&,v&%%% q+%%%gc'c'c'c'%%%%%%%%%B : SECTION 064118 PLASTIC LAMINATE CLAD COUNTERTOPS GENERAL RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division01 Specification Sections, apply to this Section. SUMMARY Section includes plastic-laminate-clad countertops. Related Requirements: RETAIN SUBPARAGRAPH BELOW TO CROSS-REFERENCE REQUIREMENTS CONTRACTOR MIGHT EXPECT TO FIND IN THIS SECTION BUT ARE SPECIFIED IN OTHER SECTIONS. Section061000 "Miscellaneous Carpentry" for wood support for countertops. Section064116 Plastic-Laminate-Faced Architectural Cabinets Section066113 "Solid Surface Countertops / Fabrications." Section066115 "Quartz Agglomerate Countertops / Fabrications." SUBMITTALS Product Data: For each type of product. Shop Drawings: For plastic-laminate-clad countertops. Include plans, sections, details, and attachments to other work. Detail fabrication and installation, including field joints. Show locations and sizes of cutouts and holes for items installed in plastic-laminate-clad countertops. RETAIN "SAMPLES" PARAGRAPH BELOW FOR SINGLE-STAGE SAMPLES, WITH A SUBORDINATE LIST IF APPLICABLE. RETAIN "SAMPLES FOR INITIAL SELECTION" AND "SAMPLES FOR VERIFICATION" PARAGRAPHS FOR TWO-STAGE SAMPLES. Samples: Plastic laminates in each type, color, pattern, and surface finish required in manufacturer's standard size. Samples for Verification: As follows: Plastic Laminates: For each type, color, pattern, and surface finish required, [8 by 10 inches (200 by 250 mm)] [12 by 12 inches (300 by 300 mm)] in size. Fabrication Sample: For each type and profile of countertop required, provide one sample applied to core material with specified edge material applied to one edge. Qualification Data: For [Installer] [fabricator]. Product Certificates: For the following: EDIT BELOW AS REQUIRED. Composite wood and agrifiber products. High-pressure decorative laminate. Chemical-resistant, high-pressure decorative laminate. Adhesives. QUALITY ASSURANCE Fabricator Qualifications: Shop that employs skilled workers who custom fabricate products similar to those required for this Project and whose products have a record of successful in-service performance. Installer Qualifications: Fabricator of products. DELIVERY, STORAGE, AND HANDLING Deliver countertops only after casework and supports on which they will be installed have been completed in installation areas. Store countertops in areas where environmental conditions comply with requirements specified in "Field Conditions" Article. Keep surfaces of countertops covered with protective covering during handling and installation. FIELD CONDITIONS RETAIN "ENVIRONMENTAL LIMITATIONS" PARAGRAPH BELOW IF HUMIDITY WILL BE CONTROLLED AFTER BUILDING IS OCCUPIED THIS IS NORMAL FOR RENOVATION WORK - KEEP FIRST SET OF NUMBERS FOR MOST OF THE U.S., USE SECOND SET OF NUMBERS FOR SOUTHERN U.S. HUMID AREAS. USE THE THIRD SET OF NUMBERS FOR SOUTHWEST U.S. DRY AREAS. Environmental Limitations: Do not deliver or install countertops until building is enclosed, wet-work is complete, and HVAC system is operating and maintaining temperature between 60 and 90 degF (16 and 32 degC) and relative humidity between [25 and 55] [43 and 70] [17 and 50] percent during the remainder of the construction period. RETAIN "FIELD MEASUREMENTS" OR "ESTABLISHED DIMENSIONS" PARAGRAPH BELOW. ESTABLISHING DIMENSIONS ALLOWS PRODUCT FABRICATION TO BEGIN BEFORE INSTALLATION AREAS ARE COMPLETE. Field Measurements: Where countertops are indicated to fit to other construction, verify dimensions of other construction by field measurements before fabrication and indicate measurements on Shop Drawings. Coordinate fabrication schedule with construction progress to avoid delaying the Work. Established Dimensions: Where countertops are indicated to fit to other construction, establish dimensions for areas where countertops are to fit. Provide allowance for trimming at site, and coordinate construction to ensure that actual dimensions correspond to established dimensions. PRODUCTS PLASTIC-LAMINATE-CLAD COUNTERTOPS Quality Standard: Unless otherwise indicated, comply with the "Architectural Woodwork Standards" for grades of plastic-laminate-clad countertops indicated for construction, finishes, installation, and other requirements. The Contract Documents contain requirements that are more stringent than the referenced quality standard. Comply with requirements of Contract Documents in addition to those of the referenced quality standard. PREMIUM IS HIGHER QUALITY THAN CUSTOM. Grade: [Premium] [Custom]. High-Pressure Decorative Laminate: NEMALD3, GradeHGS.  HYPERLINK "http://www.specagent.com/LookUp/?ulid=7081&mf=04&src=wd" Manufacturers: Subject to compliance with requirements, provide products by manufacturers listed in Document 002150 - Owners Preferred Vendor List. No substitutions permitted. HYPERLINK "http://www.specagent.com/LookUp/?uid=123456827150&mf=04&src=wd"Formica Corporation. Nevamar Company, LLC; Decorative Products Div. HYPERLINK "http://www.specagent.com/LookUp/?uid=123456827152&mf=04&src=wd"Panolam Industries International, Inc. HYPERLINK "http://www.specagent.com/LookUp/?uid=123456827153&mf=04&src=wd"Wilsonart International; Div. of Premark International, Inc. RETAIN "CHEMICAL-RESISTANT, HIGH-PRESSURE DECORATIVE LAMINATE" PARAGRAPH BELOW FOR EITHER FLAT OR POSTFORMED LABORATORY TOPS WHERE HIGH DEGREE OF CHEMICAL RESISTANCE IS REQUIRED. Chemical-Resistant, High-Pressure Decorative Laminate: NEMALD3, GradeHGP, and as follows:  HYPERLINK "http://www.specagent.com/Lookup?ulid=5880" Manufacturers: Subject to compliance with requirements, provide products by one of the following: ColorCore, Formica Group.  HYPERLINK "http://www.specagent.com/Lookup?uid=123457075836" Formica Corporation.  HYPERLINK "http://www.specagent.com/Lookup?uid=123457075837" Pionite; a Panolam Industries International, Inc. brand.  HYPERLINK "http://www.specagent.com/Lookup?uid=123457075835" Wilsonart. Laminate has the following ratings when tested with indicated reagents according to NEMALD3, Test Procedure3.9.5: Nitric Acid (30 Percent): Moderate effect. Sulfuric Acid (77 Percent): Moderate effect. Hydrochloric Acid (37 Percent): Moderate effect. Phosphoric Acid (75 Percent): No effect. Acetic Acid (98 Percent): No effect. Formaldehyde: No effect. Ethyl Acetate: No effect. Ethyl Ether: No effect. Phenol (85 Percent): Moderate effect. Benzene: No effect. Xylene: No effect. Butyl Alcohol: No effect. Furfural: No effect. Methyl Ethyl Ketone: No effect. Sodium Hydroxide (25 Percent): No effect. Sodium Sulfide (15 Percent): No effect. Ammonium Hydroxide (28 Percent): No effect. Zinc Chloride: No effect. Gentian Violet: No effect. Methyl Red: No effect. Colors, Patterns, and Finishes: Provide materials and products that result in colors and textures of exposed laminate surfaces complying with the following requirements: Color: Refer to Interior Finish Legend on Drawings. RETAIN ONE OF FIVE EDGE TREATMENTS IN "EDGE TREATMENT" PARAGRAPH BELOW OR REVISE TO SUIT PROJECT. IF RETAINING LUMBER EDGE, INDICATE PROFILE ON DRAWINGS. Edge Treatment: [Same as laminate cladding on horizontal surfaces] [2-mm (0.08 inch) PVC edging] [3-mm (0.12 inch) PVC edging] [Lumber edge for transparent finish matching wood species and cut on cabinet surfaces] [As indicated on Drawings]. Core Material: Plywood made with exterior glue or MDF made with exterior glue. SECOND OPTION IN "CORE THICKNESS" PARAGRAPH BELOW IS FOR HEAVY-DUTY APPLICATIONS AND COSTS APPROXIMATELY 20 PERCENT MORE THAN FIRST OPTION. Core Thickness: [3/4 inch (19 mm)] [1-1/8 inch (29 mm)]. RETAIN SUBPARAGRAPH BELOW IF BUILT-UP EDGES ARE REQUIRED. REVISE THICKNESS TO SUIT PROJECT. Build up countertop thickness to 1-1/2 inches (38 mm) at front, back, and ends with additional layers of core material laminated to top. Backer Sheet: Provide plastic-laminate backer sheet, NEMALD3, GradeBKL, on underside of countertop substrate. WOOD MATERIALS Wood Products: Provide materials that comply with requirements of referenced quality standard unless otherwise indicated. IF COUNTERTOPS HAVE WOOD EDGES, RETAIN ONE OF THREE OPTIONS IN "WOOD MOISTURE CONTENT" SUBPARAGRAPH BELOW. FIRST RANGE APPLIES TO ONTARIO, QUEBEC, AND MOST OF THE UNITED STATES. SECOND APPLIES TO DAMP COASTAL AREAS OF SOUTHERN UNITED STATES AND MARITIME PROVINCES. THIRD APPLIES TO DRY SOUTHWESTERN UNITED STATES, ALBERTA, MANITOBA, AND SASKATCHEWAN. SEE RELATIVE-HUMIDITY AND MOISTURE-CONTENT MAP IN AWS. SOME LOCATIONS HAVE MICROCLIMATES THAT DIFFER FROM THE SURROUNDING REGION. Wood Moisture Content: [5 to 10] [8 to 13] [4 to 9] percent. Composite Wood Products: Provide materials that comply with requirements of referenced quality standard for each type of countertop and quality grade specified unless otherwise indicated. RETAIN "RECYCLED CONTENT OF MDF " PARAGRAPH BELOW TO SPECIFY RECYCLED CONTENT IF REQUIRED. AN ALTERNATIVE METHOD OF REQUIRING RECYCLED CONTENT IS TO RETAIN REQUIREMENT IN PROJECT'S DIVISION01 SUSTAINABLE DESIGN REQUIREMENTS SECTION THAT GIVES CONTRACTOR THE OPTION AND RESPONSIBILITY TO DETERMINE HOW RECYCLED CONTENT REQUIREMENTS WILL BE MET. RECYCLED CONTENT OF MDF VARIES GREATLY; CONSULT MANUFACTURERS BEFORE INSERTING REQUIREMENT. Medium-Density Fiberboard: ANSIA208.2, Grade140-MR30,made with binder containing no urea formaldehyde. Softwood Plywood: DOCPS1. Provide marine grade products at sink or wet areas. ACCESSORIES REVISE "WIRE-MANAGEMENT GROMMETS" PARAGRAPH BELOW TO SUIT PROJECT. OTHER STYLES AND SHAPES ARE AVAILABLE. Wire-Management Grommets: Circular, molded-plastic grommets and matching plastic caps with slot for wire passage.  HYPERLINK "http://www.specagent.com/Lookup?ulid=11160" Manufacturers: Subject to compliance with requirements, provide products by the following:  HYPERLINK "http://www.specagent.com/Lookup?uid=123457075840" Doug Mockett & Company, Inc. Outside Diameter: [1-1/4 inch (32 mm)] [2 inches (51 mm)]. Color: Black, unless otherwise indicated. FIRST PARAGRAPH BELOW IS MOST COMMON. SECOND PARAGRAPH IS FOR USE WHERE BRACKETS NEED TO BE CONCEALED. THIRD AND FOURTH PARAGRAPHES ARE CUSTOM TYPES. Countertop Support Brackets: Steel, 18 by 24 inches, minimum 1,000 lb. load limit. Basis of Design: A & M Hardware, Inc.; Work Station Brackets. Provide manufacturers standard factory-applied primer. Refer to Division 09 Section Painting for finish coat. Paint to match wall finish or countertop material. Countertop Support Brackets: Flush Mount, minimum 400 lb. load limit. Basis of Design: Rakks Corporation; EH-1212FM. Provide manufacturers standard factory-applied primer. Refer to Division 09 Section Painting for finish coat. Paint to match wall finish or countertop material. Countertop Support Leg: Steel, 3-inch diameter, 28.5-inches tall; minimum 300 lb. load limit. Basis of Design: Doug Mockett & Company.; TL28P-3. Support Brackets: Hafele No. 287.44.461 Hebgo bracket. MISCELLANEOUS MATERIALS HYPERLINK "http://www.arcomnet.com/sustainable_design.aspx?topic=64"Adhesives: Do not use adhesives that contain added urea formaldehyde. Adhesive for Bonding Plastic Laminate: Unpigmented contact cement or contact cement. Adhesive for Bonding Edges: Hot-melt adhesiveor adhesive specified above for faces. Installation Adhesive: HYPERLINK "http://www.arcomnet.com/sustainable_design.aspx?topic=143"Adhesives shall have a VOC content of 70g/L or less. FABRICATION Fabricate countertops to dimensions, profiles, and details indicated. Provide front and end overhang of 1 inch (25 mm) over base cabinets. Ease edges to radius indicated for the following: Solid-Wood (Lumber) Members: 1/16 inch (1.5 mm) unless otherwise indicated. IF APPLICABLE, INSERT SUBPARAGRAPH HERE TO DESCRIBE CONDITIONS WHERE EASED EDGES ARE NOT REQUIRED. Complete fabrication, including assembly, to maximum extent possible before shipment to Project site. Disassemble components only as necessary for shipment and installation. Where necessary for fitting at site, provide ample allowance for scribing, trimming, and fitting. RETAIN SUBPARAGRAPH BELOW FOR HIGH-QUALITY AND LARGE OR COMPLEX WORK. Trial fit assemblies at fabrication shop that cannot be shipped completely assembled. Install dowels, screws, bolted connectors, and other fastening devices that can be removed after trial fitting. Verify that various parts fit as intended, and check measurements of assemblies against field measurements before disassembling for shipment. RETAIN PARAGRAPH BELOW IF FIELD CUTTING IS UNACCEPTABLE; OPENINGS IN PLASTIC-LAMINATE-CLAD COUNTERTOPS ARE TYPICALLY FIELD CUT. Shop cut openings to maximum extent possible to receive appliances, plumbing fixtures, electrical work, and similar items. Locate openings accurately, and use templates or roughing-in diagrams to produce accurately sized and shaped openings. Sand edges of cutouts to remove splinters and burrs. USUALLY RETAIN SUBPARAGRAPH BELOW IF EXTERIOR-GRADE PLYWOOD IS NOT SPECIFIED FOR COUNTERTOPS CONTAINING SINKS. Seal edges of cutouts by saturating with varnish. EXECUTION PREPARATION Before installation, condition countertops to average prevailing humidity conditions in installation areas. Before installing countertops, examine shop-fabricated work for completion and complete work as required, including removal of packing. INSTALLATION REVISE "GRADE" PARAGRAPH BELOW IF INSTALLATION GRADE IS DIFFERENT FROM FABRICATION GRADE. Grade: Install countertops to comply with same grade as item to be installed. Assemble countertops and complete fabrication at Project site to the extent that it was not completed in the shop. RETAIN FIRST SUBPARAGRAPH BELOW IF OPENINGS IN COUNTERTOPS ARE FIELD CUT. Provide cutouts for appliances, plumbing fixtures, electrical work, and similar items. Locate openings accurately, and use templates or roughing-in diagrams to produce accurately sized and shaped openings. Sand edges of cutouts to remove splinters and burrs. USUALLY RETAIN SUBPARAGRAPH BELOW IF EXTERIOR-GRADE PLYWOOD IS NOT SPECIFIED FOR COUNTERTOPS CONTAINING SINKS. Seal edges of cutouts by saturating with varnish. Field Jointing: Where possible, make in the same manner as shop jointing, using dowels, splines, adhesives, and fasteners recommended by manufacturer. Prepare edges to be joined in shop so Project-site processing of top and edge surfaces is not required. Locate field joints where shown on Shop Drawings. Secure field joints in countertops with concealed clamping devices located within 6 inches (150 mm) of front and back edges and at intervals not exceeding 24 inches (600 mm). Tighten according to manufacturer's written instructions to exert a constant, heavy-clamping pressure at joints. Scribe and cut countertops to fit adjoining work, refinish cut surfaces, and repair damaged finish at cuts. Countertop Installation: Anchor securely by screwing through corner blocks of base cabinets or other supports into underside of countertop. Install countertops level and true in line. Use concealed shims as required to maintain not more than a 1/8-inch-in-96-inches (3-mm-in-2400-mm)variation from a straight, level plane. RETAIN FIRST SUBPARAGRAPH BELOW IF USING APPLIED BACKSPLASHES. Secure backsplashes to walls with adhesive. Seal joints between countertop and backsplash, if any, and joints where countertop and backsplash abut walls with mildew-resistant silicone sealant or another permanently elastic sealing compound recommended by countertop material manufacturer. ADJUSTING AND CLEANING Repair damaged and defective countertops, where possible, to eliminate functional and visual defects. Where not possible to repair, replace countertops. Adjust joinery for uniform appearance. Clean countertops on exposed and semiexposed surfaces. Protection: Provide Kraft paper or other suitable covering over countertop surfaces, taped to underside of countertop at a minimum of 48 inches (1220 mm) o.c. Remove protection at Substantial Completion. END OF SECTION 06 41 18 FOR MDACC USE ONLY. DELETE THIS PAGE BEFORE ISSUING DOCUMENTS. document revision history IssueDateRevision DescriptionAuthor20190301Original IssuanceRev. 1.Rev. 2Rev. 3 Rev. 4 Rev. 5      MD ANDERSON Project No. XXXXXXMD ANDERSON PROJECT NAMEA/E Name Issue Description A/E Project No.Month 00, 0000 鶹ӳ PLASTIC LAMINATE CLAD COUNTERTOPS MD Anderson Cancer Center06 41 18 MS 20190301 PAGE 2 of  NUMPAGES 9 !"2( > ' '>?jTcuȼȬۥۥۙۙȍۉۂvpj hv0J/ hv0J0h-BhI5<CJ h Lhvh Lh-Bh7\5<CJ hv5 hv0J/5 hv0J05h-Bhv5<CJh&)h-BhG5<CJh-BhDFA5<CJ h LhGhv h70J. hv0J. hX@0J*haho^0J* hDFA0J*)3;M( >  Y A ' g (gdA@)gdA@gdA@gdA@ $a$gdA@gdA@'?f}Yj $a$gdA@gdA@gdA@)gdA@gdA@ LMHI%&'LMOPrjh Lh)Uh Lh)0J9>*B*phjh Lh)Uh Lh)0J:>*B*phjh Lh)U h Lh)hohv5h-Bh)5<CJh-BhA|5<CJh-Bhv5<CJh-BhDFA5<CJhv hv5)LHOs5 ` !%!?!W!}!gdA@)gdA@ $a$gdA@gdA@gdA@"#$237ĸ|uiSu+jhbho^0J9>*B*Uphhw0J9>*B*ph hbho^+jhbho^0J9>**bǰ09>**%bǰ09>**v-v5<CJh-BhDFA5<CJ h Lh)h Lh)0J9>*B*phjh Lh)Ujh Lh)U789pqstg#m#n###4$5$F$v$y$}$~$$$$$$$$$$ % 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